Digital Technologies
Mining Industry
Digital Technologies
Mining Industry
Mining Industry
Automation in the Mining Industry
Development, implementation, and maintenance of an automatic control system for technological processes in the mining industry. We are needed to increase productivity and ensure the safety of raw material extraction. The result of using our solutions for a mining company is increased operational efficiency, improved working conditions, and reduced impact of human factors on production performance and safety.
12+
experience
9.3
produced in 2023
6
projects
мл.м³
2
quarryings
Team Experience
Over 12 years of experience in implementing SCADA projects. Work experience includes projects at Altyntau, AltynAlmas, Zhairem, Poltava GOK Ferrexpo, and Polyus Gold.
+ 12 years • 6 major projects • 2 field production
01
Over 12 Years
Training of dispatchers and shift ITR personnel with equipment operation, on the new SCADA system during direct production.
02
Training for Mine Dispatchers
We develop our own units and controllers from the level of printed circuit boards to finished equipment for implementation of more flexible solutions in automation and data collection systems
03
Flexible Аutomatic Solution
Reconfiguration and smooth, without interruption of production, transition to a new process control system, as well as its upgrading and maintenance in the future.
04
Re-equipment of ACS
Maintenance and support of the process control system, including optimization based on conditions and issues that arise during its operation.
05
Maintenance & Modernization
Building automated reports (Microsoft Reporting Services / Power Bi). Also, the development of custom software that allows flexible data processing depending on the purpose.
06
Reporting Data processing
Projects and Activities
Since 2013, the team began its activities.• In 2018, the company was registered.
Development of a highly accurate drilling automation system with navigation.
8
201
AltynTau Kokshetau
The dispatch personnel have been trained in working with the ACS, identifying problem areas within the system, and optimizing it.
9
201
AltynAlmas - Pustynnoe
The equipment for high-precision navigation of drilling rigs at Zhairem has been installed and launched. The Wenco Fleet Management System for Zhairem has been assembled and put into operation.
2021
Kazzinc Zhairem
The Reacs State ACS was launched at ZMPP. Dispatch staff were trained to work with automated control systems
2022
Kazzinc Zhairem
The Safer project for the AltynTau Kokshetau field was commissioned.
2023
AltynTau Kokshetau
Our Strategy
based on 4 main items
Planning
Flexibility
Support
Debugging
Planning
Efficient planning helps optimize site operations, enhance productivity and safety in extraction, as well as minimize losses and risks. It is crucial to consider all production aspects and ensure reliable interaction between various system components.
We are ready to tailor our product to specific customer needs, offering customized technical solutions. Our team of specialists is prepared to promptly respond to project changes and provide quality support.
Flexibility
Our strategy includes the development of innovative automated systems, their reliable maintenance post-implementation, as well as personnel training for effective quarrying management.
Support
Our strategy involves continuous, comprehensive debugging both at the initial stage and throughout the mining process, along with its optimization for efficient quarrying.
Debugging
Stages of Development and Modernization of ACS
6 stages of ACS development
Get
Information
Information
01
Development
Concept
Concept
Design
Systems
Systems
02
03
04
05
06
Deployment
Systems
Systems
Testing
& Debag
& Debag
Training
& Support
& Support
Get Information.
At this stage, it is necessary to conduct an analysis of the processes and needs of the mining and processing plant to determine the functional and technical requirements for the automated control system
Development Concept
Based on the identified requirements, a concept of the automated control system is developed, including its structure, modules, operation algorithms, interfaces, etc.
Design Systems
At this stage, a detailed implementation plan for the system is developed, including the selection of necessary equipment and software, system architecture design, and technical solutions development.
Deployment Systems
Equipment is being installed on mobile and stationary objects. Software is being implemented to automate management processes and information gathering during work shifts. This involves the development of specialized programs, controllers, databases, and interfaces."
Testing & Debugging
After the development and implementation of the system, testing is conducted to identify and address any deficiencies. Partial upgrades are made to ensure its proper functioning under real conditions
Training & Support
After the system is implemented, personnel training is conducted to operate it, followed by ongoing system maintenance to ensure its stable and efficient operation. This also includes upgrades and troubleshooting of issues that arise during operation
News
news feed of company activities
Kazzinc Continues to Conclude Large Contracts with Domestic Companies
In line with the strategy of continuous partnership development with Kazakhstani companies, Kazcink has agreed to collaborate with local suppliers of goods and services.
The Kazakhstan Industry Week is the country's main industrial platform, promoting industrial innovation and strengthening trade ties. The main goals of the event are to promote technological development and enhance the competitiveness of Kazakhstani enterprises...
The Kazakhstan Industry Week is the country's main industrial platform, promoting industrial innovation and strengthening trade ties. The main goals of the event are to promote technological development and enhance the competitiveness of Kazakhstani enterprises...
30.12.2022
Kazzinc Continues to Conclude Large Contracts with Domestic Companies
In line with the strategy of continuous partnership development with Kazakhstani companies, Kazcink has agreed to collaborate with local suppliers of goods and services.
The Kazakhstan Industry Week is the country's main industrial platform, promoting industrial innovation and strengthening trade ties. The main goals of the event are to promote technological development and enhance the competitiveness of Kazakhstani enterprises...
The Kazakhstan Industry Week is the country's main industrial platform, promoting industrial innovation and strengthening trade ties. The main goals of the event are to promote technological development and enhance the competitiveness of Kazakhstani enterprises...
30.12.2022
- Development of automation systems for ore mining and processing..
- Planning and optimization of mining processes.
- Implementation and configuration of hardware and software for managing equipment and production processes.
- Re-equipment of automated control systems at existing facilities
- Training of employees to work with automated control systems
- Monitoring and analysis of mining processes to improve operational efficiency and safety
- Support and maintenance of equipment and software.
- Development of non-standard solutions for any system components
- Consulting on the implementation of new technologies and innovations in the mining industry.
Services
ROGR Electronics more than mining
The Сompany's Technologies.
Technologies • Software • Equipment and Automation
The Technology Section of the Company. Here, we showcase our cutting-edge technologies designed to optimize open-pit mining processes. Our innovative solutions aim to increase productivity, enhance safety, and reduce production costs. We take pride in our developments, which can help your company become a leader in the industry. With confidence, we can say that with us, your business will be one step ahead.
REACS
ROGRElectronics Automatic
Controlling System
Controlling System
REACS Architecture
Provides the ability of the system to integrate various devices and combine them into a single information environment
REACS - RogrElectronics Automatic Controlling System
01
Flexible Database Architecture.
Allows the system to integrate various devices without noticeable changes to the end user.
02
Transparent Device Integration.
The architecture integrates 'itself,' enabling the establishment of a central dispatch center from existing systems installed
at various field sites.
at various field sites.
03
Self-Integrating.
Enables the system to implement transportation cycles for sites where there are no Wenco FMS systems, by simple GPS trackers are available.
04
Flexibility of Integration.
Software Stack
REACS - RogrElectronics Automatic Controlling System
REACS MineWorks Management Software
REACS - RogrElectronics Automatic Controlling System
The ACS software includes powerful tools such as maps, database managers, transportation tracking and monitoring, equipment utilization and condition monitoring, drilling operations manager, and more. Our software enables efficient management of all aspects of mining, increasing productivity, reducing costs, and enhancing safety.
REACS Map
REACS - RogrElectronics Automatic Controlling System
- It displays the location of mining equipment,
- its status, and properties.
- It presents a geofence database by types (dumps, blocks, blast blocks, parking areas, hazardous zones).
- It enables editing geofences and their properties.
- It allows displaying external devices with simplified GPS trackers.
REACS Data Base Manager
REACS - RogrElectronics Automatic Controlling System
- Interface for maintaining the database directories of the REACS system.
- Divided into 2 types of editors.
Directories:
- Personnel,
- Protocols,
- Geo-zones by type,
- Coordinate systems,
- etc.
Statistics:
- Equipment cycles (Drilling cycles, haul truck cycles, bucket cycles),
- Equipment status history,
- Equipment location history,
- Event history.
- Provides the ability to create your own sets of reference books.
REACS FleetStat
REACS - RogrElectronics Automatic Controlling System
- It displays the workflow direction for links - Excavator - Haul truck.
- Allows the dispatcher to redistribute auxiliary equipment.
- Changing the current task for the haul truck is done by dragging with the mouse to another loading equipment.
REACS TimeLine временная шкала
REACS - RogrElectronics Automatic Controlling System
- Graphical representation of equipment cycle and status history.
- Allows the dispatcher to promptly monitor and correct possible errors during the shift.
REACS DrillManager
REACS - RogrElectronics Automatic Controlling System
- Allows the blast engineer to upload projects to drilling rigs.
- Viewing block drilling history.
- Allows importing tasks from third-party project design systems.
- Enables online monitoring of drilling progress.
- Preliminary analysis of the drilled block condition.
REACS TireManager
REACS - RogrElectronics Automatic Controlling System
- The system allows organizing:
- Maintains a complete tire lifecycle history at the enterprise.
- Calculates the TKVCH (Total Kilometers of Tire Coverage).
- When integrated with the TMS, it considers this data and indicators in the tire lifecycle history.
- Displays an online dashboard for the dispatcher, enabling prompt response to deviations in the system's readings.
- Allows viewing the history of indicators (such as pressure) in graphical mode.
REACS Data Terminal
REACS - RogrElectronics Automatic Controlling System
REACS Terminal. Onboard software for operator interaction with the system server.
Provides online connection to the REACS server. In case of server communication failure, it buffers data in its own mobile database.
- Excavator operator
- High-precision excavator operator with boom position control system
- Haul truck operator
- Drilling rig operator
- Auxiliary equipment operator (Bulldozer, Grader, Refueling equipment, Sprinkler equipment, passenger cars, . . .)
Provides online connection to the REACS server. In case of server communication failure, it buffers data in its own mobile database.
REACS Safer
REACS - RogrElectronics Automatic Controlling System
- The system is designed for installation on mobile objects to enhance safety and collision prevention.
- -It can be installed on both passenger and commercial vehicles.
- -As the system develops and radio communication is available, integration with the transportation control system is possible.
REACS Safer - включает в себя:
• Proximity control system with objects/obstacles
• Video surveillance and monitoring system (180/360 degrees)
• Standard GNSS positioning system
• Proximity control system with objects/obstacles
• Video surveillance and monitoring system (180/360 degrees)
• Standard GNSS positioning system
- Integration with the "Antison" CareDrive system, as well as an interface for its calibration
Составные части:
• Onboard industrial tablet (can be used if already installed in the vehicle)
• High-Speed Radar - industrial 77 GHz millimeter-wave radar, representing a wideband sensor - Lintechtt Model No.: CAR-30 (Manufactured in Germany)
• Digital Wide-Angle Camera - Digital protected wide-angle camera
• Onboard industrial tablet (can be used if already installed in the vehicle)
• High-Speed Radar - industrial 77 GHz millimeter-wave radar, representing a wideband sensor - Lintechtt Model No.: CAR-30 (Manufactured in Germany)
• Digital Wide-Angle Camera - Digital protected wide-angle camera
- Fatigue Monitor - high-speed industrial camera designed to detect driver/operator fatigue
Vehicle Bed Lift Alert System
Warns the operator about body lifting in the mounting areas
- Warns the operator about the bed lift in hazardous areas (e.g., power lines) or while driving with the bed raised.
- The system is implemented as a Wenco FMS module.
- Utilizes existing functionality integrated into the haul trucks.
- A controller and operator interface have been developed for the haul truck.
- The controller receives control commands from the terminal software installed in the haul truck cabin.
- The lifting process is visualized in the terminal application.
- Alarm events are transmitted to the dispatcher's panel and stored in the server database, indicating the geolocation of the alarm trigger point.
Company Сontacts
LLC «ROGR Electronics (РОГР Электроникс)»
+7 (777) 038 99 76
Phone:
info@rogrelectronics.com
mtk@rogrelectronics.com
mtk@rogrelectronics.com
E-mail:
020000, Kazakhstan, Akmola region, Kokshetau, Sabataeva 59
LLC "ROGR Electronics"
+7 (777) 038 99 76
Phone:
info@rogrelectronics.com
mtk@rogrelectronics.com
mtk@rogrelectronics.com
E-mail:
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